Custom Extrusions: Beyond the Standard

When it comes to product design, the right materials and expertise make all the difference. While off-the-shelf solutions are often convenient, sometimes a project or opportunity demands a unique touch; a component that is perfectly tailored to your vision. This is where custom aluminium extrusions come in, and at Alsysco, we don’t just supply them; we partner with you to design them.

With over 35 years of experience in aluminium extruded profile design, we have a deep understanding of what it takes to bring your unique ideas to life. Our custom design service is more than just drawing a shape; it’s a meticulous process that ensures your product is both innovative and efficient.

Engineering for Excellence, Designed for South Africa

The real value of our custom design service lies in our expertise with local manufacturing capabilities. We understand the specific tolerances and extrusion processes of South African mills. This is crucial because a design that looks great on paper can lead to costly delays and production issues if it doesn’t respect the practical limitations of the extrusion equipment.

 

By designing profiles that are optimised for local extrusion, we prevent unnecessary breakdowns and ensure a reliable, on-time material supply. This deep-rooted knowledge saves you time, money, and stress, allowing your product development process to move forward smoothly from concept to completion.

Maximising Value: The Art of Tooling Design

The tooling (or die) used to create an extruded profile is a significant investment. A poorly designed profile can cause the die to wear out quickly, resulting in frequent and costly replacements. At Alsysco, our design philosophy is centred on creating shapes that maximise the lifespan of the tooling.

We believe it’s always good practice to design profiles that allow for the highest possible aluminium yield before the die needs to be replaced. This is not just a benefit for the extruder; it’s a direct advantage for our customers, as it contributes to a more sustainable and cost-effective production process.

 

The Power of Collaboration: Customer, Designer, Extruder

Creating an excellent extrusion solution is a collaborative effort. Our success is built on a strong, communicative relationship between you (the customer), our expert designers, and the extruder. We act as the crucial link, ensuring that your needs are translated into a design that is both functional and manufacturable. This three-way partnership ensures that every decision, from the initial sketch to the final product, is made to arrive at the perfect solution.

Choose Alsysco

By choosing Alsysco for your custom aluminium extrusion needs, you’re not just getting a product; you’re gaining a partner dedicated to technical excellence, cost-effectiveness, and timely delivery.

Want to learn more about Alsysco?

The best way to experience our product first-hand is to visit our showrooms. While you may visit on your own, we suggest contacting one of our Accredited Fabricators who will be able to advise you on the best systems for your requirements.

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VISIT OUR SHOWROOMS

Cape Town Showroom: The Building Centre, 7 Platinum Dr, Ysterplaat, Cape Town, 7405
Johannesburg Showroom: Corner of Dame Street & Black Reef Road, Wadeville, 1428.
KwaZulu-Natal: Unit 6, Gillitts Industrial Park, 31 Gillitts Rd, Westmead, Durban, 3608
Opening hours: Monday to Friday: 8:00 AM – 5:00 PM, Saturday: 9:00 AM – 1:00 PM

QUESTIONS? GET IN TOUCH

If you have any questions, please contact us here or email us at info@alsysco.co.za.

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